Engine Listing / Engine Details: KTA38
Genuine Product

Model

Cummins KTA38

Type:

12 Cylinder, V Type, 4 Stroke Diesel Engine

Cylinder Volume:

37.7 Liters (2300 in³)

Power Range:

850 - 1500 HP (634 - 1119 kW)

Maximum RPM:

1500 - 2050 RPM

Emission Standard:

IMO Tier I / Tier II, EPA Tier I

Cylinder Diameter:

159 mm

Fuel System:

PT (Pressure Time) Type Mechanical

Cooling System:

Water Cooled, Aftercooler

Turbocharger:

Double Turbo + Aftercooler

Weight:

Approx. 4218 kg (varies depending on model)

Application Areas:

Marine, Mining, Construction, Energy Generation, Industrial

Overview

Cummins KTA38 Engine – Product Description

The Cummins KTA38 diesel engine is a powerful series of V-12 engines designed for industrial applications requiring high power and durability. 37.with 7-liter displacement and performance levels ranging from 850 to 1500 horsepower, the KTA38 engines have been providing reliable service for more than 25 years, especially in marine, mining, large construction equipment, power generation and industrial applications. This engine provides high efficiency and power thanks to its twin turbocharger and aftercooler technology, and offers the advantage of long life and low replacement costs with replaceable wet cylinder liners.

SGS Power provides original spare parts, engine parts and comprehensive technical support for KTA38 engines under the Cummins Turkey authorized dealer warranty. The KTA38 engine family offers solutions to meet the needs of every sector with special models for different applications such as KTA38-M (marine/marine), KTA38-G (generator), KTA38-D (industrial) and the twin turbo version KTTA38. Designed for maximum durability and fuel economy with a low-profile design for easy installation and servicing, a robust V-type block structure, gallery-cooled pistons and a dry exhaust manifold, the KTA38 engines are backed by Cummins’ global service network to guarantee uninterrupted operation. Especially preferred in commercial marine and superyacht applications, KTA38 engines offer environmentally friendly operation with IMO Tier I and Tier II certificates

Service and Maintenance

Professional KTA38 Periodic Maintenance and Overhaul Solutions

Regular periodic maintenance and professional service are critical for the optimal performance and long life of Cummins KTA38 engines. Particularly in applications that require continuous operation, such as marine, mining and power generation, maintenance of KTA38 engines is vital. At SGS Power, we offer comprehensive maintenance, repair and overhaul services for your KTA38 engines through our authorized Cummins service center infrastructure and expert technical team. Our preventive maintenance programs will extend the life of your engine, improve fuel efficiency and prevent unexpected failures.

Our KTA38 engine overhaul service includes complete engine disassembly, inspection of all critical components, replacement of worn or damaged parts with original Cummins spare parts and reassembly to OEM standards. due to the 12-cylinder V-type structure and the special Step Timing Control (STC) system, KTA38 engines require special expertise and our technical team has many years of experience in this field. With our technical information and diagnostic support, we analyze the performance of your motor, diagnose problems and offer solutions. Our experienced service team performs all maintenance of all KTA38 models (M, M2, G, D series and KTTA38), including all fuel system settings, twin turbocharger calibration, cooling system maintenance and electronic control systems.

Our KTA38 Engine Service Services

  • Periodic Maintenance: Oil-filter change (standard 114L or high capacity 185L oil pan), fuel system check, cooling system maintenance, timing settings
  • General Overhaul Services (Overhaul): Complete engine overhaul, V-block and crank grinding, cylinder honing, replacement of all gaskets, piston and piston ring replacement
  • Fuel System Service: PT pump adjustment and repair, Step Timing Control (STC) settings, injector testing and reconditioning, fuel system cleaning, CENTRY electronic control system
  • Turbocharger Maintenance and Repair: Double turbo overhaul, aftercooler cleaning, air intake system check, air intake restriction indicator check
  • Technical Support: 24/7 technical consultancy, remote diagnostics, spare parts consultancy, engine serial number (ESN) based parts identification
  • Emergency Service On-site breakdown response, emergency repair and spare parts supply in marine and mining applications
  • Diagnostic Services: Electronic engine analysis, performance tests, emission measurements (IMO Tier I/II and EPA Tier I standards)

Product Spare Parts

Genuine Cummins KTA38 Spare Parts

SGS Power is a Cummins authorized dealer in Turkey and as such, we only supply 100% genuine Cummins KTA38 spare parts. All genuine parts for your KTA38 engine parts needs come with Cummins factory warranty and quality certificates. Thanks to our engine serial number (ESN) based working system, we guarantee the right part for your engine. due to the 12-cylinder V-type design, KTA38 engines may have different parts depending on the application (marine, generator, industrial) and power level; therefore, it is absolutely necessary to work with the engine serial number. To avoid performance losses, excessive fuel consumption and serious damage to your engine caused by the use of sub-industry or equivalent parts, we strongly recommend that you choose only Cummins genuine spare parts. With our wide stock network and fast supply system, we ensure the supply of KTA38 original spare parts as soon as possible, even in case of urgent needs.

KTA38 – QSK38 Transition Information: The new generation model of Cummins KTA38 series engines with electronic version is called QSK38. The QSK (Quantum) series has been produced since 2005 with lower emission values and advanced electronic control systems.

Certifications and Approvals: KTA38 engines comply with IMO Tier I, IMO Tier II and EPA Tier I emission standards. U.S. EPA and Lloyd’s Register of Shipping certificates of conformity are available.

Note: KTA38 engines have part differences according to model (M, M2, D, G series), application (marine, generator, industrial) and power level (850-1500 HP). Please specify your engine serial number (ESN) for correct part identification. All our spare parts stocks are updated regularly, please contact us for KTA38 engine parts that are not listed.

Contact us for spare parts, service, and maintenance services.

Air Purifier

S 111
S 109
S 221
S 604
S 605
S 610
103009
125741
140313
140314
169848
197221
3014244
3014748
3017004
3628604
3030514
3030774
3175623
3017002
3017003
3018042
3318651

Valve Cover

VC4717
3008595
219065
3000528
3010396
3065950
3044413
4920076
3010388

Idle Gear

BP6149
MP 5474
130083
3643905
3643906
3649522
3004683
3004594
3004686
3011512
130083
3033853
3177945
3178457
3628822
3004686
3632363
3628823
3004686
3632362

Ventilation Location

BR4019-02
3007114
156810
219065
3000528
3010396
3010249
3065950
4920076
3044413
3010247
3010387
S 181 B
3039006
3038938
3008465

Valve Lever

RL6715-01
S 125
108602
205128
205129
205393
205394
3057139
3086362
3630839
4959534
3202192
3176772
203933
3049164
S 212
168306
3053476
207344
208084
3049438
3053477
207344
208084
3049432
4924611

Water Pump

BP6138
3010596
S 604
108330
108707
206457
3175857
S 162 A
S 610
103009
206416
199919
206193
206455
3007512
3008494
130083
3632825
3628822
3004686
3634065
68193
3631805
3627723
3026556
3634019
207251
3634066
3629855
3628187
206195
206196
3634038
S 16054
S 16069
70183
3634146
3030487
3634039
3634007
3634049
3050453
3175573
3004259
3008466
3638582
3897365
3393452
3897787

Lubricating Oil Cooler

BP6141
3635074
212161
3637730
3645029

Fuel Manifold

BP6738-09
3023217
3036666
3630034
3031404
3176710
3081950
3085824
3037537
3922794
3628517
3628518
3628931
3630364
3081950
3085824
3037537
3922794
3630358
127018
131026
3001340
3001811
3633214
3633215
3175074
3627412
3628925
3632890
3095292
3628633
3922794
3628927
3628929
3067424
3037236
3067347
3630764
3630765
3922794

Crankshaft

BP6731
3175255
3628798
206904
131584
3630059
3176216
219153
3176218
205126

Vibration Damper

DA6105
131584
3033626
3034574
3069776
3033629
3069779
3069781
3630272

Alternator Assembly

EE6006
3014711
S 167 B
203760
207509
3628603
3024614
3626801
S 113
70897
158829
206326
3067344

Alternator

EE6102
4913675

Front Engine Layout

3008812
3008813
3008815
3008840
3008841
3011274
S 122 B
S 610
64816 A
64816 A
167987
185804
3007404
3007402
S 231
S 622
9740
9740
185804
S 605
172512
112105
3175772
3175773
3175775
3016792
3016792
3016792
3016792
3049157
3200883
FA6707
S 127
S 610
102020
110266
3177160
3069026

Fuel Filter

FF6065
S 610
106069
3032630
145507
3010635
3201583
3040911
3201585
3630741
3313306

Magnetic Sensor

FH8712
3034572
3046202
3040810
3046201

Fuel Pump

FP6161
3022725
158826
4952020
129510
S 316
206646
3014103
3631005
3629857
3629858
3629856
3176552
170664
206664
S 162 A
S 610
103023
3046852

Flywheel

FW6001
131584
205059
3023536
3021394
206517
124507

Front Hydraulic Pump

HD6011
206406
S 145
206407
111445
127571
206158
S 162 A
103023
135783
145600
3818885
3175027

Filter

OF6005
S 610
106069
43696 A
139473
3033405
3010636
3037219
3177198
3889311

Camshaft and Gear

PP6038
3012127
206540
200714
3008971
3007971
S 112
68908
3012128
3013091
200714
3008970
3007971
S 112
68908

Injector

PP6035
3052255
205463
167157
174299
3003933
3008706
173086
3010510
193736
205216
3045047
203426
207245
205464
3052254
3037291
3051526

Corrosion Resistance

WF6005
S 604
AK 6012 SS
AK 6020 SS
3201128
S 1039 A
S 1040 A
108707
3629496
145528
145528
3004845
3628605
3175452
3175453
70415
8306
3177040
3318318

Lubricating Oil Filter

LF6025
3012565
127362
191772
3643837
3629383
69558
205659
3021618
3028552
3080495
205659
3040818
3035228
3040819
3627927
S 103 D
S 604
3177433
3627309
3628604
3628605
3629141
3630555
3037536
3037537
3040813
3630432
3889310
3889381

Lubricating Oil Cooler

3627295
212161
3630969
3002126

Valve Arms

S 125
108602
205128
3630839
3628194
3628902
S 604
3628196
3629140
3010247
3008465
3038938
S 212
168306
205128
205393
205394
3053476
207344
3049438
3053478
194037
207226
3049437
3053479
207344
3049432
3176772
203933

Valve Tappet Lever Housing

BP6047-02
205439
3039163
205438
4009247
3016825
213559
3039164
205438
213559
4009248
3016826
AR10626
205227
3009631
3002886
S 103 D
S 126
3002993
3040721
S 604
S 602
3017961
3057139

Water Inlet Connection

WI6009
S 103 D
S 604
S 907 A
108330
108707
206457
3045568
3175857
3628605
3628606

Motor Rotation Drive

S 306
102827
169834
206090
206091
206092
206093
3201739
S 116
S 603

Turbocharger Feed Hose

BP6026-03
3628543
S 109
S 604
S 626
3634690
3634692
3922794
3175058
3628902
3632015
3628545
108722
3634685
3037537
3634687
3922794
3175058

Camshaft and Gear

PP41438
4950706
3074304
4966685
206747
3007971
S 112
68908

Lubricating Oil Pump

BP6149-01
3634643
S 117
69519
107948
109319
205546
206756
3634642
3025294
205548
3025284
3026677
3026678
3175985
3029415
205548
3175984
3628608
3178224
205544
3178223
3178225
3000624
3178223
3634561
S 113
S 608
3026312
3026313

Basic Parts

BP6750
3635564
3645029
3635563
212161
3635074
3637730

Valve Ejector Lever

BB4751
3642502
205439
3039164
205069
205438
4009248
3016826
213559
3642503
213559
3642504
4009479
3642505
3078218
3077538
205227
127362
3002886
3002993

Basic Parts

BP6748
3635564
3635563
212161
3635074
3637730
3645029

Performance Parts

BP6144-01
3648589
3648591
139990
3176857
3025485
205230
3628452
205584
206587
206588
S 610
3628608
3628607
4016364
70662
106069
148582
3629168
3638583
4017621
3645841
3000138
3628605
3002993
3175281
3176649
S 955
S 105
S 604
43696 A
103023
191772
3002158
3006516
3177151
3177152
3628604
3628609
3634269
3818885
3177443
205059
205199
3178450
3178457
3033853
3177945
3032633
205684
206028
3629962
S 112
S 604
3631471
3631474
S 186
3007525
3022157
3014668
3011076
3081489
3011884
3019150
3021148
3012611
3012612
3801268
3801269
205741
205742
205743
205744
205745
3178947
3179664
3176552
69204 D
3630068
3058423
3058424
3179000

Front Gear Housing and Cover

S 610
103009
138912
3176618
3178076
3176918
3628913
3628916
205683
3176649
3177509
3177510
3628605

Flywheel Housing

S 150 A
S 610
S 611
70662
205565
3176465
3630874
S 167 A
S 600
3010410
3082142
3176637
3634269

Fuel Pipe

FT60095
AS 4014 40SS
S 1047 A
3175716
3627698
3628604
3631913
3631690

Fuel Valve

FV6019
3096859
3067424
3037236
3067347
3096858
129768
129839
129888
196057
3021420
3034451
3034452
3065944
3073890
129838
3013036
3073891
3279794

Air Intake Manifold

IM6006
3019030
3019031
S 149 A
206277
S 604
3628902
3014304
3013114
3628902
S 604
199919
205314
3179027

Oil Pan

106069
108767
3000082
3043212
S 140
S 181 C
67622
67946
3000204
3040692
200845
3630263
3043211
3055069
3032629
3629002
3628606
3628608
3628604
3628609

Cylinder Head

PP44286-01
3086362
3043088
3629962
3032633
4959089
PP43764
3086362
3629962
3032633
3634664

Alternator Drive Pulley

PU6002
3016788
3015546
190397

Starter Motor

ST6209
3176063
S 603
158250
3636817

Exhaust Manifold

XM6015
3028238
3028235
3028237
3178988
3176580
3016182
S 112
S 604
201048
216187
3176582
3046286
3066498
3043912
3037821
S 172 B

Connecting Rod and Piston

PP6733
3632411
3632169
3013266
3043909
69558
205126
3047390
3047391
3047392
3047393
3047394
3631244
4095009
3096682
205269
4089500
4081176
3090460
3090450

Cylinder Head Assembly

PP44185
3634664
3629962
3032633

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